Addressing Ammonia Sampling Challenges with Swagelok's Innovative Solution
Ammonia plays a pivotal role in the production of fertilizers, plastics, textiles, petroleum, and various other industries. Ensuring the water content of anhydrous ammonia falls within the optimal range of 0.2% to 0.5% is crucial to prevent stress corrosion cracking in storage tanks and maintain product quality. Swagelok offers a cutting-edge closed-loop ammonia sampling unit designed to overcome the limitations associated with traditional ammonia sample collection methods.
Swagelok's Ammonia Sampler Provides:
Enhanced Operator Safety:
- Minimizes hazardous exposure to operators.
- Adheres to the highest safety standards, reducing environmental impact.
- Installation directly at the sample point eliminates the need for transporting and storing anhydrous ammonia throughout the plant.
Precision and Accuracy:
- Eliminates reliance on operator skills, reducing inaccuracies and unnecessary costs.
- Ensures consistent results, avoiding off-spec products.
- Prevents inaccuracies in warm residue tube filling and evaporation rate control.
Improved Efficiency:
- Significantly reduces sampling time to approximately two hours.
- Streamlines the sampling process for expedited results.
Key Features and Benefits:
Closed-Sample Fixtures:
- Enhances safety by limiting operator exposure and environmental impact.
- Visual monitoring of sample conditions with a glass design.
- Available in single- or dual-fixture designs.
Prechilled Residue Tubes:
- Cold ammonia creates a controlled cold bath, ensuring fill accuracy.
- Elevated drain tube controls the fill level.
- Ammonia fast loop chills sampling valves for optimal performance.
Semiautomated Dispensing:
- Cap assembly assists in dispensing an accurate and precise sample size.
- Ensures consistent sample size with overflow into the cold bath.
Single-Handle Operation:
- Simplifies operation and reduces the risk of operator error.
- Geared mechanism controls four valves with a single handwheel.
- Additional control valves for adjustability during commissioning and maintenance.
Touch Screen Heater Controls:
- Improves consistency and prevents overheating.
- Easy-to-use touch screen interface with step-by-step instructions.